Last night I spent a few hours shopping for supplies and building. I've figured out a good way to make the legs function in a manner that won't result in broken bones or death, which I think is a good thing. I explained it briefly in the last post, but now that I've actually applied this guessing game to the real world, I'm gonna elaborate.

Begin with the ladder leg extensions. I've measured from the base of the foot (or, rather, the point where I'd attach it to the "foot" of the costume), and up to the top of the bracket. This is about 12". I've purchased 2 metal flanges to secure the PVC, and attachments so the PVC can screw into them. Measured these assemblies, and cut a tube of 1" PVC to fit the height. I then cut a 1.25" tube to act as the sleeve for the piston, and will attach that as a decorative piece to the outside of the 1" pipe. You can see some of the pieces here:



This picture is missing the 1" pieces, but the rest is all there. The next step is to paint the pieces the appropriate color. I bought some Rustolium textured grey spray paint that I'm pretty sure I'll use over most of the skeleton, and some really shiny chrome paint to use for the pistons. Here's the assembly in paint:



As you can see, there will be a pretty stark contrast in color, which should make a cool effect. I'll be checking to see if any more coats are needed probably tomorrow, and then I'll begin to assemble the base of the legs. I'm still trying to decide on what to make the horizontal pieces out of, since plywood is super heavy. A firm (relatively thick) plastic piece would be great, but I'm not 100% on where to get what I'm looking for. I'm going to keep working and deal with that eventually. As for the top of the legs, I've attached another 2' section of 1" PVC (painted chrome) to the upper portion of the stilt, to extend it long enough to attach to my upper calf. This should be high enough to stabilize my footing as I walk with a bunch of crap on my feet and back.

Speaking of, Curtis found this AWESOME bike rack at the thrift store that we've been working with. It's completely replaced my idea for the chair piece and for the backpack - this thing is about 100x better. I've found a great way to attach it to my shoulderpads, so it's all systems go. I'll update with more pics and details of the process as I have more time to work.

I wish this stuff was in my garage, but Curtis shipped me a key to his place, so now I can work on my own time instead of everyone else's.